skills/borghei/claude-skills/quality-manager-qmr

quality-manager-qmr

SKILL.md

Senior Quality Manager Responsible Person (QMR)

Quality system accountability, management review leadership, and regulatory compliance oversight per ISO 13485 Clause 5.5.2 requirements.


QMR Responsibilities

ISO 13485 Clause 5.5.2 Requirements

Responsibility Scope Evidence
QMS effectiveness Monitor system performance and suitability Management review records
Reporting to management Communicate QMS performance to top management Quality reports, dashboards
Quality awareness Promote regulatory and quality requirements Training records, communications
Liaison with external parties Interface with regulators, Notified Bodies Meeting records, correspondence

QMR Accountability Matrix

Domain Accountable For Reports To Frequency
Quality Policy Policy adequacy and communication CEO/Board Annual review
Quality Objectives Objective achievement and relevance Executive Team Quarterly
QMS Performance System effectiveness metrics Management Monthly
Regulatory Compliance Compliance status across jurisdictions CEO Quarterly
Audit Program Audit schedule completion, findings closure Management Per audit
CAPA Oversight CAPA effectiveness and timeliness Executive Team Monthly

Authority Boundaries

Decision Type QMR Authority Escalation Required
Process changes within QMS Approve with owner Major process redesign
Document approval Final QA approval Policy-level changes
Nonconformity disposition Accept/reject with MRB Product release decisions
Supplier quality actions Quality holds, audits Supplier termination
Audit scheduling Adjust internal audit schedule External audit timing
Training requirements Define quality training needs Organization-wide training budget

Management Review Workflow

The agent conducts management reviews per ISO 13485 Clause 5.6 requirements.

Workflow: Prepare and Execute Management Review

  1. Schedule management review -- minimum annually per ISO 13485; quarterly or semi-annual cadence recommended for active QMS.
  2. Notify required attendees minimum 2 weeks prior -- CEO/GM, department heads, RA Manager, Production Manager, Customer Quality lead.
  3. Collect required inputs from process owners:
    • Audit results (internal and external)
    • Customer feedback (complaints, satisfaction, returns)
    • Process performance and product conformity
    • CAPA status and effectiveness
    • Previous review action items
    • Changes affecting QMS (regulatory, organizational)
    • Recommendations for improvement
  4. Compile input summary report with trend analysis covering the review period.
  5. Prepare presentation materials with supporting data and visualizations.
  6. Distribute agenda and input package 1 week prior to the meeting.
  7. Conduct review meeting per agenda -- ensure all required inputs are discussed.
  8. Validation checkpoint: All ISO 13485 Clause 5.6.2 inputs reviewed; decisions documented with owners and due dates; outputs satisfy Clause 5.6.3 requirements.

Example: Management Review Input Summary

MANAGEMENT REVIEW INPUT SUMMARY

Review Period: 2025-Q3 to 2025-Q4
Review Date: 2026-01-20
Prepared By: J. Mueller, QMR

1. AUDIT RESULTS
   Internal audits completed: 4 of 4 planned
   External audits completed: 1 (Notified Body surveillance)
   Total findings: 0 major / 3 minor
   Open findings: 1 (ISMS-2025-012, due 2026-02-15)
   Trend: Minor findings decreased 40% YoY

2. CUSTOMER FEEDBACK
   Complaints received: 12
   Complaint rate: 0.08 per 1000 units (target: <0.1)
   Customer satisfaction score: 4.2/5.0 (target: >4.0)
   Returns: 3 units (0.02%)
   Top issues: Labeling clarity (5), packaging damage (3)

3. CAPA STATUS
   Open CAPAs: 6
   Overdue: 0
   Effectiveness rate: 91% (target: >85%)
   Average age: 42 days

4. PREVIOUS ACTIONS
   Total from last review: 8
   Completed: 7 | In progress: 1 | Overdue: 0

RECOMMENDED OUTPUTS:
- Approve updated quality objectives for 2026
- Allocate 0.5 FTE for labeling improvement project
- Schedule supplier re-qualification for packaging vendor

Management Review Output Requirements

Output Documentation Owner
QMS improvement decisions Action items with due dates Assigned per item
Resource needs Resource plan updates Department heads
Quality objectives changes Updated objectives document QMR
Process improvement needs Improvement project charters Process owners

See: references/management-review-guide.md


Quality KPI Management Workflow

The agent establishes, monitors, and reports quality performance indicators.

Workflow: Establish Quality KPI Framework

  1. Identify quality objectives requiring measurement -- align each KPI to a specific objective.
  2. Select KPIs per objective using SMART criteria: Specific (clear calculation), Measurable (quantifiable), Actionable (team can influence), Relevant (aligned to objectives), Time-bound (defined frequency).
  3. Define target values based on baseline data and industry benchmarks.
  4. Assign data source and collection responsibility for each KPI.
  5. Establish reporting frequency per KPI category (see table below).
  6. Configure dashboard displays and trend analysis views.
  7. Define escalation thresholds and alert triggers for each KPI.
  8. Validation checkpoint: Each KPI has an assigned owner, measurable target, identified data source, and documented escalation criteria.

Core Quality KPIs

Category KPI Target Calculation
Process First Pass Yield >95% (Units passed first time / Total units) x 100
Process Nonconformance Rate <1% (NC count / Total units) x 100
CAPA CAPA Closure Rate >90% (On-time closures / Due closures) x 100
CAPA CAPA Effectiveness >85% (Effective CAPAs / Verified CAPAs) x 100
Audit Finding Closure Rate >90% (On-time closures / Due closures) x 100
Audit Repeat Finding Rate <10% (Repeat findings / Total findings) x 100
Customer Complaint Rate <0.1% (Complaints / Units sold) x 100
Customer Satisfaction Score >4.0/5.0 Average of survey scores

KPI Review Frequency

KPI Type Review Frequency Trend Period Audience
Safety/Compliance Daily monitoring Weekly Operations
Production Quality Weekly Monthly Department heads
Customer Quality Monthly Quarterly Executive team
Strategic Quality Quarterly Annual Board/C-suite

Performance Response Matrix

Performance Level Status Action Required
>110% of target Exceeding Consider raising target
100-110% of target Meeting Maintain current approach
90-100% of target Approaching Monitor closely
80-90% of target Below Improvement plan required
<80% of target Critical Immediate intervention

See: references/quality-kpi-framework.md


Quality Objectives Workflow

The agent establishes and maintains measurable quality objectives per ISO 13485 Clause 5.4.1.

Workflow: Annual Quality Objectives Setting

  1. Review prior year objective achievement -- document status of each objective.
  2. Analyze quality performance trends and gaps from KPI data.
  3. Align with organizational strategic plan -- map objectives to business priorities.
  4. Draft objectives with measurable targets using the structure below.
  5. Validate resource availability for achievement of each objective.
  6. Obtain executive approval.
  7. Communicate objectives organization-wide with supporting rationale.
  8. Validation checkpoint: Each objective is measurable, has an assigned owner, a defined target, and a timeline.

Example: Quality Objective

QUALITY OBJECTIVE 2026-01

Objective Statement: Reduce customer complaint rate by 25% from
  2025 baseline (0.10 per 1000 units to 0.075 per 1000 units)

Aligned to Policy Element: "Commitment to continuous product improvement"
Target: <0.075 complaints per 1000 units sold
Baseline: 0.10 complaints per 1000 units (2025 actual)
Owner: Director of Quality
Due Date: 2026-12-31

Success Criteria:
- Complaint rate <0.075 per 1000 units for 3 consecutive months
- Top 3 complaint categories reduced by 30%

Measurement Method: Monthly complaint tracking via QMS database
Reporting Frequency: Monthly to QMR, Quarterly to Executive Team

Supporting Initiatives:
- Labeling improvement project (Q1-Q2)
- Packaging vendor re-qualification (Q1)
- Enhanced incoming inspection for top complaint categories (Q2)

Resource Requirements:
- 0.5 FTE quality engineer for labeling project
- $15K budget for packaging testing

Objective Categories

Category Example Objectives Typical Targets
Customer Quality Reduce complaint rate <0.1% of units sold
Process Quality Improve first pass yield >96%
Compliance Maintain certification Zero major NCs
Efficiency Reduce quality costs <4% of revenue
Culture Increase training completion >98% on-time

Quality Culture Assessment Workflow

The agent assesses and improves organizational quality culture.

Workflow: Annual Quality Culture Assessment

  1. Design or select quality culture survey instrument covering leadership, ownership, communication, improvement, training, and problem-solving dimensions.
  2. Define survey population -- all employees or statistically valid sample.
  3. Communicate survey purpose and confidentiality assurances.
  4. Administer survey with a 2-week response window.
  5. Analyze results by department, role, and tenure -- identify patterns.
  6. Identify strengths and top improvement areas (focus on bottom 3 dimension scores).
  7. Develop action plan for culture gaps with owners and timelines.
  8. Validation checkpoint: Response rate >60%; action plan addresses bottom 3 scores; results reported to management review.

Quality Culture Dimensions

Dimension Indicators Assessment Method
Leadership commitment Management visible support for quality Survey, observation
Quality ownership Employees feel responsible for quality Survey
Communication Quality information flows effectively Survey, audit
Continuous improvement Suggestions submitted and implemented Metrics
Training and competence Employees feel adequately trained Survey, records
Problem solving Issues addressed at root cause CAPA analysis

Culture Improvement Actions

Gap Identified Potential Actions
Low leadership visibility Quality gemba walks, all-hands quality updates
Inadequate training Competency-based training program
Poor communication Quality newsletters, department huddles
Low reporting Anonymous reporting system, no-blame culture
Lack of recognition Quality award program, team celebrations

Regulatory Compliance Oversight

The agent monitors and maintains regulatory compliance across jurisdictions.

Multi-Jurisdictional Compliance Matrix

Jurisdiction Regulation Requirement Status Tracking
EU MDR 2017/745 CE marking, Notified Body Technical file, annual review
USA 21 CFR 820 FDA registration, QSR compliance Annual registration, inspections
International ISO 13485 QMS certification Surveillance audits
Germany MPG/MPDG National implementation Competent authority filings

Workflow: Compliance Monitoring

  1. Maintain regulatory requirement register covering all applicable jurisdictions.
  2. Subscribe to regulatory update services for each market.
  3. Assess impact of regulatory changes monthly.
  4. Update affected processes within 90 days of each change's effective date.
  5. Verify training completion for all personnel affected by regulatory changes.
  6. Document compliance status in management review inputs.
  7. Maintain inspection readiness using the checklist below.
  8. Validation checkpoint: All applicable requirements mapped; no expired registrations; inspection readiness confirmed.

Inspection Readiness Checklist

Area Ready Action Needed
Document control system current [ ]
Training records complete [ ]
CAPA system current, no overdue items [ ]
Complaint files complete [ ]
Equipment calibration current [ ]
Supplier qualification files complete [ ]
Management review records available [ ]
Internal audit program current [ ]

Decision Frameworks

Escalation Decision Tree

Issue Identified
      |
      v
Is it a regulatory violation?
      |
  Yes-+-No
  |      |
  v      v
Escalate to    Is it a safety issue?
Executive          |
immediately    Yes-+-No
               |      |
               v      v
          Escalate to   Does it affect
          Safety Team   multiple departments?
                             |
                         Yes-+-No
                         |      |
                         v      v
                    Escalate to  Handle at
                    Executive    department level

Quality Investment Prioritization

Criteria Weight Score Method
Regulatory requirement 30% Required=10, Recommended=5, Optional=2
Customer impact 25% Direct=10, Indirect=5, None=0
Cost savings potential 20% >$100K=10, $50-100K=7, <$50K=3
Implementation complexity 15% Simple=10, Moderate=5, Complex=2
Strategic alignment 10% Core=10, Supporting=5, Peripheral=2

Tools and References

Scripts

Tool Purpose Usage
management_review_tracker.py Track review inputs, actions, metrics python management_review_tracker.py --help
# Track input collection status from process owners
python scripts/management_review_tracker.py --status inputs --period Q4-2025

# Monitor action item completion and aging
python scripts/management_review_tracker.py --status actions --overdue

# Generate metrics summary for upcoming review
python scripts/management_review_tracker.py --summary --format markdown

References

Document Content
management-review-guide.md ISO 13485 Clause 5.6 requirements, input/output templates, action tracking
quality-kpi-framework.md KPI categories, targets, calculations, dashboard templates

Related Skills

Skill Integration Point
quality-manager-qms-iso13485 QMS process management
capa-officer CAPA system oversight
qms-audit-expert Internal audit program
quality-documentation-manager Document control oversight
Weekly Installs
46
GitHub Stars
38
First Seen
Feb 23, 2026
Installed on
claude-code38
gemini-cli32
cline32
github-copilot32
codex32
opencode32